Uniform Customization

Uniform Trousers

• Trouser Hemming (Length Adjustment)
• Waist Adjustment
• Trouser Stripes
• Name Tape Sewing
• Side Taper (Fitting)
• Tear Repair
• Button Replacement & Zipper Repair

Uniform Coats

• Sleeve Hemming
• Sleeve Braids
• Coat Sides (Seam Tailoring)
• Rank & Badge Patch Sewing
• Service Stripes Sewing
• Button Replacement
• Officer Shoulder Boards
• Name Tape Sewing
• Tear Repair
• Complete Measured Setup
• Removal & Replacement of Uniform Parts

Cap Customization

Below are some of the most common cap customizations but we have a full-service shop ready to take on your project! If you don't see what you're looking for below, reach out to us and our expert staff for a consultation!

Front Panel Customization

• Agency Name/Logo – Direct stitch or patch.
• Badge or Shield – Direct stitch or patch.
• Printed Text or Graphics – Heat transfer for lighter wear.

Patches & Velcro

• Hook-and-Loop Panels – Allow interchangeable unit or rank patches.
• Morale Patches – as approved by agency

Rear & Side Customization

• Embroidered Rank or Call Sign – On the back or side panels.
• Reflective Tape – For night visibility.
• Patch Installation – Typically on the side.

Fit & Closure Types

• Snapback – Adjustable plastic strap.
• Velcro Closure – Easy adjustment.
• Fitted – For a clean, professional appearance.
• Flexfit – Stretch fit for comfort.

Add-Ons

• Built-in Sweatbands – For comfort during long shifts.
• Eyelets or Mesh Panels – For breathability.
• Water-Resistant Coating – Useful in outdoor roles.

Custom Hemming

Uniform Trouser Customization & Repair Services

Trouser Hemming (Length Adjustment)

• Purpose: Adjust the inseam length for a precise fit, eliminating excess fabric and preventing tripping or bunching over boots.
• Options: Standard break, no break, or tactical boot cut (to accommodate duty boots).

Waist Adjustment

• Purpose: Modify the waistband for a snug but comfortable fit, especially important for duty belts and long shifts.
• Methods:
  • Letting out or taking in at the center back.
  • Side adjusters or elastic inserts for flexible sizing.

Trouser Stripes (Leg Striping)

• Purpose: Add vertical side stripes for rank or department distinction.
• Types:
  • Sewn-on braid or piping.
  • Varying widths depending on rank (½" to 1½").

Name Tape Sewing

• Purpose: Sew personalized name tapes directly onto trousers (commonly above rear pockets or waistband area).
• Types:
  • Embroidered name tapes (custom thread colors, font styles).
  • Hook-and-loop backed tapes for removability.

Tear Repair

• Purpose: Professionally mend small rips, tears, or abrasions to extend garment life.
• Techniques:
  • Patch reinforcement from the inside.
  • Seam re-stitching for high-movement areas.
• Ideal For: Saving costs on uniform replacement and maintaining appearance in field wear.

Button Replacement & Zipper Repair

• Purpose: Restore full functionality and professional appearance.
• Button Work: Replacement or reinforcement of front, rear, or cargo pocket buttons.
• Zipper Services:
  • Zipper head repair.
  • Full zipper replacement with heavy-duty or water-resistant options.
• Common Uses: Prevent wardrobe malfunctions and ensure uniform readiness.

Heat Press/DTF (Direct-to-Film) Printing

Bunker offers design printing and apparel application services as a fast, cost-effective, and high quality solution to customizing uniforms.

DTF (Direct-to-Film) Printing

What It Is:

DTF is a newer, high-quality apparel decoration process where a design is printed onto a special film and then heat-transferred to fabric using a heat press. DTF works well on a wide range of fabrics.

Process:

1. A full-color design is printed using special DTF inks onto PET transfer film.
2. The film is dusted with adhesive powder and cured with heat.
3. The film is positioned on the garment.
4. A heat press transfers the design to the fabric.
5. The film is peeled away, leaving a vibrant, flexible graphic.

Compatible Fabrics:

• Cotton, polyester, blends, canvas, denim, nylon, and more

Pros:

• Highly detailed, vibrant, full-color prints
• Stretchy and soft to the touch—great for uniforms worn all day
• Excellent durability and wash resistance

Durability & Feel Comparison

Example